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Welcome to Wilmar Sugar Australia’s Macknade Mill – Australia’s oldest continuously operating sugar mill.
Macknade Mill is situated on the banks of the Herbert River, 12km north-east of Ingham in North Queensland. It commenced operation in 1873 and marks 150 years of operation in 2023.
Come and explore our mill!
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Boiler
Boilers are at the heart of every sugar mill. They burn bagasse at temperatures of more than 800˚C to produce steam.
The steam drives turbines that generate electricity for factory operations and for export to the Queensland power grid.
Macknade Mill has two boilers.
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Clarifier
The clarifier is one of the first steps in the process of turning juice into sugar.
Once the sugar juice is extracted from the cane, it is heated, then pumped into the clarifier vessel. It’s where dirt and other impurities settle out and are removed. The clean juice at the top of the clarifier is then sent for further processing.
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Crushing Console
The crushing console operator has control of both the milling train and the boiler station.
Keeping a watchful eye on the performance of the shredder and each of the five mills along with maximising the steam output of our two boilers and monitoring the evaporator station when that operator is out and about checking their area.
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Evaporator Stage
The clear juice from the clarifier is sent to the evaporators where it is boiled under vacuum until it thickens to a consistency like golden syrup. This liquor is about 65-70 per cent sugar.
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First mixed juice tank
All of the juice squeezed, from the mills is collected here, before being pumped through the juice circuit.
This dark liquid, contains a mixture of impurities, along with the cane juice.
It is during the heating, clarification phase, that these impurities are removed.
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Fugal Stage
The fugal stage is where the massecuite is spun at speeds of up to 1100rpm to separate the molasses from the sugar crystals.
This process takes approx. 3 mins (you are watching an edited version).
The export grade raw sugar is dried, then stored in the on-site sugar bin before being sent to the nearest port for shipment.
The molasses is also stored on site before being used as a feedstock for bioethanol production, or used as a cattle supplement.
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Milling train
The milling train is where the sweet juice is extracted from the sugarcane. The shredded cane is put through a series of mills where it’s crushed to separate the sugar juice from the cane fibre. This is the process that gives the crushing season its name.
There are five mills at Macknade Mill.
The leftover cane fibre is called bagasse, and is used as fuel for the boilers that generate steam for the factory.
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Pan Stage
The pan stage is where liquor from the evaporators is further concentrated by being boiled under vacuum.
It is also where the syrup is seeded with small sugar crystals, a process called crystallisation. When the crystals grow to about 1mm in size, the thick syrup and sugar mixture – called massecuite – is discharged.
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Sugar Dryer
The sugar dryer is like a giant clothes dryer. Once the raw sugar is discharged from the high-grade fugals, it passes through the sugar dryer where it is tumble dried before going into the on-site sugar bin for short-term storage.
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Mud Filters
The slurry that settles to the bottom of the clarifier is put through mud filters to recover the remaining sugar. The leftover solids are called mill mud.
It’s stored in hoppers before being collected by mud trucks and recycled onto farms.
The mill mud is used as a soil ameliorant to improve water holding capacity and also contains important nutrients such as nitrogen, phosphorus and calcium that are critical for cane growth.
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Shredder
The shredder is where the cane billets are torn apart in preparation for processing.
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Sugar Transport
The dry sugar is sent via conveyor belt into an on-site sugar bin for short-term storage.
It is then loaded into a sugar train and transported to the Lucinda Sugar Terminal where it is stored before being shipped to markets around the world.
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Sugar Transport
The dry sugar is sent via conveyor belt into an on-site sugar bin for short-term storage.
It is then loaded into a sugar train and transported to the Lucinda Sugar Terminal where it is stored before being shipped to markets around the world.
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Weighbridge Tippler & Cane Conveyor
This is where the full cane bins are weighed and the farm details recorded for payment.
The bin is then tipped upside down and the cane billets are emptied onto a large conveyor belt to be carried into the factory.
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### Tooltip IconButton_509ACC96_4996_9A5E_41D1_51A4EA94B6BD.toolTip = Fullscreen ## Tour ### Description tour.description = 360 VR Tour ### Title tour.name = Wilmar Sugar Australia Macknade Mill ## VR Menu ### Text MenuItem_58D03580_4B04_D51D_41C5_8F7EB6454046.label = 1. Weighbridge tippler & cane conveyor MenuItem_58D06580_4B04_D51D_41B9_F70D4A602D8E.label = 10. Evaporator stage MenuItem_58D1D580_4B04_D51D_41C8_49704CF2CC9B.label = 11. Pan stage MenuItem_58D19580_4B04_D51D_41CD_F44EFCB798A8.label = 12. Fugal stage MenuItem_58D05580_4B04_D51D_41C8_D25FC4695FB9.label = 13. Sugar dryer MenuItem_58D18580_4B04_D51D_41C9_5830F48C554A.label = 2. Shredder MenuItem_58D0B580_4B04_D51D_41C0_04F75870E0B5.label = 3. Milling train MenuItem_58D01580_4B04_D51D_41AA_969C1FAE4838.label = 4. Laboratory MenuItem_58D1F580_4B04_D51D_41D0_63213FFC8F1F.label = 5. Boiler MenuItem_58D0A580_4B04_D51D_41C7_DA4A6A8955A6.label = 6. Crushing console MenuItem_58D00580_4B04_D51D_4197_462496A15EA0.label = 7. First mixed juice tank MenuItem_58D1E580_4B04_D51D_41C2_4745869C1576.label = 8. Clarifier MenuItem_58D09580_4B04_D51D_41C8_ED83158DDBB6.label = 9. Mud filters MenuItem_58D04580_4B04_D51D_41BD_43EA8E574860.label = From above Menu_5615CD57_4A08_6234_41C0_E2CB249CCE22.label = Media